1c022983

Gelato Equipment Configuration ndi Industry Outlook

Mu chikhalidwe cha ku Italy chophikira, Gelato si mchere chabe, koma luso la moyo lomwe limagwirizanitsa luso ndi zamakono. Poyerekeza ndi ayisikilimu waku America, mawonekedwe ake amafuta amkaka ochepera 8% ndi mpweya wokha 25% -40% amapanga mawonekedwe apadera olemera komanso owundana, kuluma kulikonse kumayang'ana kununkhira kwenikweni kwa zosakaniza. Kupindula kwa khalidweli kumadalira osati pa kusankha kwatsopano ndi zachilengedwe zosakaniza, koma makamaka pa kuwongolera kolondola kwa zipangizo zamakono. Nkhaniyi isanthula mwatsatanetsatane zaukadaulo, njira zogwiritsidwira ntchito mokhazikika, mfundo zazikuluzikulu, komanso momwe makampani akutukula amakono aku Italy amasonyezera ayisikilimu.

Gelato dipping chiller

Kukonza Koyambira ndi Tsatanetsatane waukadaulo wa Milandu Yowonetsera Ice Cream ya Mtundu waku Italy

Kapangidwe kaukadaulo kaMawonekedwe a Gelatozimakhudza mwachindunji kukhazikika kwa kukoma ndikuwonetsa zotsatira za mankhwala. Pankhani ya kutentha, zida zaukatswiri ziyenera kusunga kutentha kwapakati pa -12°C mpaka -18°C. Kutentha kumeneku kumalepheretsa kupangika kwa makristasi akulu kwambiri a ayezi ndikusunga mawonekedwe ofewa a Gelato komanso osavuta kuwomba. Mosiyana ndi mafiriji wamba, zitsanzo zapamwamba monga Carpigiani's Ready series zimagwiritsa ntchito makina awiri-compressor odziyimira pawokha kutentha, zomwe zimathandiza kusintha bwino pa digiri ya Celsius kuti zitsimikizire kuti Gelato ya zokometsera zosiyanasiyana (mwachitsanzo, mkaka ndi zipatso) zimakhalabe bwino.

6-Gelato-zida

Pankhani ya kusankha kwazinthu, zitsulo zosapanga dzimbiri 304 zamkati ndizomwe zimagwiritsidwa ntchito pamakampani, zomwe zimapereka kukana kwa dzimbiri kwapamwamba kwambiri komanso kusinthasintha kwamafuta ofananirako poyerekeza ndi chitsulo wamba, ndikuwongolera tsiku ndi tsiku kuyeretsa ndi kupha tizilombo toyambitsa matenda. Zitseko za kabati nthawi zambiri zimagwiritsa ntchito magalasi osanjikiza atatu osanjikizana ndi chifunga, omwe amachotsa condensation kudzera mu mawaya otenthetsera amagetsi. Kuphatikizana ndi machitidwe owunikira mbali ya LED, amawonetsa bwino mtundu wachilengedwe wa Gelato. Zitsanzo zina zimakhalanso ndi ma tray owonetsera okhala ndi ngodya zosinthika, zomwe sizimangowonjezera mawonekedwe komanso zimagwirizana ndi mawonekedwe a ergonomic scooping.

Led

Zida zamakono za kabati ya firiji zaphatikiza ukadaulo wanzeru wa IoT. Pambuyo pokhala ndi ma module a IoT, zida zochokera kumtundu ngati Nenwell zitha kukwaniritsa kuwunika kwakutali kwa maola 24, ma alarm odzidzimutsa, komanso kusanthula kwa data yogwiritsa ntchito mphamvu. Dongosolo la TEOREMA la Carpigiani limathandiziranso kuyang'ana nthawi yeniyeni ya magawo monga kutentha kwa zipangizo ndi nthawi yogwiritsira ntchito kudzera pa APP yam'manja, imathandizira kuyambika kwakutali / kuyimitsa ndi kusintha kwa parameter, kumapangitsanso bwino ntchito ya sitolo. Mapangidwe opulumutsa mphamvu ndi ofunika chimodzimodzi; zida zamtundu watsopano zimatenga ma compressor a inverter ndiukadaulo wokulitsa thovu, kuchepetsa kugwiritsa ntchito mphamvu ndi 20% -30% poyerekeza ndi mitundu yakale.

Kusankhidwa kwa zida zogwirira ntchito kuyenera kufanana ndi kuchuluka kwamakasitomala: mashopu ang'onoang'ono a mchere amatha kusankha mitundu yocheperako yokhala ndi 6-9 pan, pomwe masitolo akuluakulu kapena malo osungiramo zinthu zakale ali oyenerera pamilandu yowonekera yokhala ndi 12-18 pan. Mitundu yaukatswiri nthawi zambiri imakhala ndi ntchito yoziziritsa yokha, yomwe imatha kugwira ntchito nthawi yomwe sikugwira ntchito usiku, kupewa kusinthasintha kwa kutentha ndi kutayika kwazinthu chifukwa cha kuzizira pamanja. Zida zina zapamwamba zimakhalanso ndi firiji yakumbuyo, yomwe imadzilowetsa yokha mphamvu yoziziritsa pamene chinthucho chikusulidwa, kuwonetsetsa kuti gelato iliyonse imakhala ndi kukhuthala kosasinthasintha.

pansi

Njira Yopangira Yokhazikika ndi Maupangiri Ogwiritsa Ntchito Zida za Gelato

Kupanga Gelato ndikuyesa kolondola kwasayansi, komwe gawo lililonse kuchokera kusakaniza kosakaniza mpaka kupangidwa komaliza kumafunikira kulumikizana kwabwino pakati pa zida ndi luso. Mu gawo lokonzekera zopangira, kuchuluka kwa maphikidwe kuyenera kutsatiridwa mosamalitsa. Mkaka wamkaka wanthawi zonse umakhala ndi mkaka watsopano (80%), kirimu wopepuka (10%), shuga woyera (8%), ndi yolks (2%), wokhala ndi mafuta amkaka omwe amawongoleredwa pakati pa 5% ndi 8%. Kwa mitundu yochokera ku zipatso, zipatso zakupsa zanyengo ziyenera kusankhidwa, kupukuta ndi kudulidwa, kenako kuphwanyidwa mwachindunji, kupewa kuwonjezera madzi owonjezera kuti achepetse kukoma.

Chikwama chowonetsera ayisikilimu

Pasteurization ndi gawo lofunikira pakuwonetsetsa chitetezo chazakudya komanso kapangidwe kake. Mafiriji a akatswiri monga Carpigiani's Ready 6/9 amapereka njira ziwiri zoziziritsira: kutentha pang'ono (65 ° C kwa mphindi 30) kapena kutentha kwambiri (85 ° C kwa masekondi 15). Pakugwira ntchito, zosakaniza zosakanikirana zimatsanuliridwa mu silinda yamakina, ndipo mutatha kuyambitsa pulogalamu ya pasteurization, zidazo zimatenthetsa chisakanizocho kudzera pa spiral stirrer ndikuwunika kutentha kwanthawi yeniyeni. Akamaliza pasteurization, makinawo amangosintha kupita kugawo lozizira kwambiri, kutsitsa kutentha kosakanikirana mpaka pansi pa 4 ° C. Izi zimachepetsa kukula kwa mabakiteriya pomwe zimalimbikitsa dongosolo lokhazikika la mamolekyu amafuta.

Gawo la Ukalamba limafuna zida zapadera za firiji kuti zikhale ndi malo a 4 ° C ± 1 ° C, kumene kusakaniza kwa pasteurized kumasiyidwa kuti apume kwa maola 4-16. Ngakhale zikuwoneka ngati zophweka, izi zimapangitsa kuti mapuloteni azikhala ndi madzi okwanira komanso mafuta kuti asinthe, kuyala maziko a churning motsatira. Zida zamakono zophatikizika monga mndandanda wa Ready zimatha kumaliza mwachindunji njira yonse kuyambira pasteurization mpaka kukalamba popanda kusamutsa zotengera, kuchepetsa kuopsa kwa kuipitsidwa ndikusunga nthawi yogwira ntchito.

Churning ndiye gawo lofunikira pakuzindikiritsa mawonekedwe a Gelato, pomwe magwiridwe antchito a batch freezer ndi ofunikira. Pambuyo poyambitsa zipangizo, firiji m'makoma a silinda imaziziritsa mofulumira kusakaniza, pamene chotsitsimutsa chimazungulira pa liwiro lochepa la 30-40 revolutions pamphindi, pang'onopang'ono kuphatikiza mpweya ndikupanga makristasi abwino a ayezi. Carpigiani's Hard-O-Tronic® system imasonyeza nthawi yeniyeni ya viscosity parameters kudzera pawindo la LCD, zomwe zimalola ogwira ntchito kusintha mphamvu zowonongeka pogwiritsa ntchito mivi yopita pamwamba / pansi kuti atsimikizire kuti mpweya uli wokhazikika pakati pa 25% -30%. Dongosolo la churning limatha pamene mankhwalawo afika -5 ° C mpaka -8 ° C ndipo amatengera kusinthasintha ngati mafuta.

Kusamutsa kwazinthu komalizidwa kuyenera kutsata mfundo ya "mwachangu komanso mokhazikika": gwiritsani ntchito ma spatula osabala kuti musunthire Gelato m'malo owonetsera, kupewa kukwera kwa kutentha komwe kumayambitsa miyala ya ayezi. Pani iliyonse iyenera kudzazidwa ndi mphamvu yosapitirira 80%; pamwamba ayenera kusalaza ndi poto makoma amakhomedwa kuti kutulutsa thovu mpweya, ndiye yokutidwa ndi chakudya kalasi pulasitiki Manga kuti payokha mpweya. Pambuyo poyambitsa, zowonetsera zimafunika mphindi 30 kuti zikhazikike kuti kutentha kukhazikike. Zowonjezeredwa zoyamba ziyenera kugwiritsa ntchito njira ya "layered addition" kuti musakanize zinthu zatsopano ndi zakale zomwe zimakhudza kukoma. Musanatseke tsiku lililonse, pamwamba pake payenera kusalazidwa ndi scraper yapadera kuti apange wosanjikiza wotsekera kuti chinyezi chisawonongeke.

Mfundo zazikuluzikulu za Kukonza Zida ndi Chitetezo Chopanga

Moyo wautumiki wa zida zaukatswiri umagwirizana mwachindunji ndi kukonzanso pafupipafupi, ndipo kukhazikitsa njira yoyendetsera sayansi kumatha kuchepetsa kulephera komanso ndalama zogwirira ntchito. Kuyeretsa tsiku ndi tsiku ndikofunikira: pambuyo pa ntchito, mapoto onse osakaniza ayenera kuchotsedwa, ndipo liner yamkati ndi galasi lowonetsera liyenera kupukuta ndi zotsukira zopanda ndale, kupereka chidwi chapadera pakuyeretsa zotsalira za zipatso kapena zinyenyeswazi za mtedza pamakona. POM zosakaniza zosakaniza ziyenera kupasuka kuti ziyeretsedwe, ndikuyang'aniridwa kuti ziwonongeke kapena zowonongeka kuti zitsimikizire kusakanikirana kofanana.

Kukonzekera mozama kwa sabata kuyenera kuchitidwa, kuphatikizapo kuyang'ana kukhulupirika kwa mizere yosindikizira, kuyeretsa zosefera za radiator za condenser, ndi kuwongolera ma sensor a kutentha. Pazida zodzitchinjiriza, zotsukira ziyenera kusinthidwa pafupipafupi molingana ndi bukuli kuti zitsimikizire kuti zoletsa zimagwira ntchito bwino. Monga gawo lalikulu, kompresa iyenera kuyang'aniridwa mwezi uliwonse kuti ikumveka bwino; M'nyengo yotentha kwambiri, mpweya wokwanira wozungulira zida uyenera kuwonetseredwa kuti kutentha kwapakati pa 35 ° C kusokoneze kugwira ntchito kwa firiji.

Kusungidwa kosayenera kwazinthu zopangira kumakhudza kwambiri mtundu wazinthu ndi moyo wa zida. Zipatso zatsopano ziyenera kukhala mufiriji ndikugwiritsidwa ntchito mkati mwa maola 48; zonona zotsegulidwa ziyenera kusindikizidwa ndikusungidwa mufiriji, ndikuzigwiritsa ntchito mkati mwa masiku atatu. Shuga ndi zosakaniza za ufa ziyenera kusungidwa m'zotengera zomata m'malo owuma kuti zisamayamwidwe ndi chinyontho, zomwe zitha kutsekereza zida zolowera. Chisamaliro chapadera chiyenera kuperekedwa popewa kuyika kwanthawi yayitali kwa zosakaniza zomwe zili ndi mowa kapena acidity yayikulu muzochitika zowonetsera, chifukwa zinthu zotere zimatha kuwononga chitsulo chosapanga dzimbiri chamkati ndikusokoneza magwiridwe antchito a firiji.

Chitetezo chogwira ntchito sichinganyalanyazidwe: panthawi yogwiritsira ntchito zipangizo, kutsegulira kwa mpweya kuyenera kukhala kosasunthika, ndikuyika zinyalala pamwamba pa makina ndikoletsedwa. Musanayambe kuyeretsa kapena kukonza, magetsi ayenera kutsekedwa, ndipo ntchito ziyenera kupitilira pambuyo poti silinda yosakaniza yasungunuka kwathunthu. Zida zochokera kuzinthu monga Carpigiani zapangidwa ndi chitetezo chozungulira ngodya ndi mabatani oima mwadzidzidzi, mothandiza kuchepetsa chiopsezo cha ngozi zogwira ntchito. Ogwira ntchito ayenera kuphunzitsidwa zaukhondo nthawi zonse ndikutsatira mosamalitsa njira zosamba m'manja ndi zopha tizilombo toyambitsa matenda kuti apewe kukhudzana mwachindunji ndi zinthu pogwiritsa ntchito manja.

Maluso ofunikira othetsera mavuto ayenera kukhala odziwa bwino: ngati mawonekedwe owonetsera kutentha akusinthasintha kwambiri, yang'anani zingwe zomata zokalamba kapena mahinji omasuka a zitseko; kufooka kwamphamvu muzoziziritsa kukhosi kungabwere chifukwa cha scrapers kapena malamba omasuka; Mawonekedwe owoneka bwino azinthu nthawi zambiri amayamba chifukwa cha kukalamba kosakwanira kapena kutentha kwambiri. Kukhazikitsa chipika chogwiritsira ntchito zida kuti mujambule mapindi a kutentha kwa tsiku ndi tsiku ndi data yopanga kumathandizira kuzindikira nthawi yake zolakwika ndi chenjezo loyambirira.

Technical Trends ndi Innovation Directions mu Viwanda

Njira zogwiritsira ntchito bwino zikuyendetsa chitukuko cha zida za Gelato kuti zikhale zolondola komanso zosinthika. Kuchuluka kwazinthu zokhala ndi shuga wocheperako komanso mafuta ochepa kumalimbikitsa kukweza kwa zida; zoziziritsa kukhosi za m'badwo watsopano zimatha kusintha kuthamanga kwamphamvu ndi mapindikidwe a kutentha kuti zisungidwe bwino ndikuchepetsa kuchuluka kwa shuga.

Luntha ndi chitukuko chosasinthika. Zida zam'badwo wotsatira zimaphatikiza ma aligorivimu a AI kuti azitha kusintha mphamvu yakukondoweza komanso mphamvu ya firiji potengera ma formula azinthu. Carpigiani's 243 T SP chitsanzo chimakhala ndi mapulogalamu a 8 omwe amapangidwa ndi magulu osiyanasiyana monga mkaka wa mkaka ndi zipatso za sorbet, ndipo amatha kupanga makeke opangidwa ndi ayisikilimu. Njira zowunikira zakutali zachepetsa nthawi yoyankha pambuyo pogulitsa kuchokera pamwambo wa 24 mpaka mkati mwa maola 4, ndikuchepetsa kutayika kwa nthawi yocheperako.

Lingaliro lachitukuko chokhazikika lalimbikitsa kupanga zida zobiriwira. Mitundu yayikulu yatenga mafiriji ogwirizana ndi chilengedwe komanso ma compressor osagwiritsa ntchito mphamvu, ndipo mitundu ina imachepetsanso mapazi a kaboni kudzera mumagetsi othandizidwa ndi dzuwa. Zipangizo zamakono zikupitanso ku recyclability; makampani monga Carpigiani ayamba kugwiritsa ntchito zitsulo zosapanga dzimbiri zosapanga dzimbiri zomwe sizimalumikizana ndi zinthu zina pomwe amathandizira kupanga mapangidwe kuti azitha kusokoneza ndikubwezeretsanso.

Kugawika kwa msika kwadzetsa kusiyanasiyana kwa zida. Zida zophatikizika zamabizinesi ang'onoang'ono zimakhala zosakwana 1 sqm koma zimamaliza ntchito yonse kuyambira pasteurization mpaka churning. Komano, malo ogulitsira apamwamba kwambiri, amakonda mawonekedwe owonetsera makonda omwe amapanga zochitika zozama ndi zowunikira komanso makongoletsedwe. Kukwera kwa zitsanzo zazing'ono zogwiritsira ntchito kunyumba kumayeneranso kusamala; zida izi zimathandizira magwiridwe antchito ndikusunga ukadaulo wowongolera kutentha, kulola ogula kupanga Gelato yaukadaulo kunyumba.

Milandu yowonetsera ya Nenwell Gelato nthawi zonse yakhazikika pa mfundo ziwiri zazikuluzikulu za "khalidwe lokhazikika" ndi "kuwongolera bwino". Kuchokera pamizere yopangira mwanzeru kupita kuukadaulo wopitilira muyeso waukadaulo, samasiya kupanga phindu.

 


Nthawi yotumiza: Sep-17-2025 Maonedwe: